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Mechanical Engineering and Occupational Safety

BESS in Brazil: Grid-Scale Batteries, Fire Risk and Safety in the Energy Storage Expansion

Brazil is preparing its first large battery-storage auctions. Learn how a BESS works, why thermal runaway and stored energy require engineered safeguards, and what must be managed throughout the asset life cycle.

Battery energy storage can improve flexibility, reliability and renewable integration in Brazil. The same pace must extend to fire protection, electrical safety, operations, maintenance, emergency preparedness and decommissioning.

Direct answer: why BESS safety matters now

Brazil is preparing to accelerate infrastructure that concentrates substantial electrical and electrochemical energy. BESS can support renewables, reduce curtailment and deliver capacity and grid services. Its value is real, and its risks require mature engineering.

Safety does not begin with firefighting. It begins with technology selection, testing, architecture, siting, separation, detection, ventilation, electrical protection, operating controls, maintenance, emergency planning and end-of-life strategy.

What Brazil is proposing

On 3 August 2026, Brazil's Energy Research Office (EPE) reported 6,091 projects registered for the 2026 storage capacity auctions, totalling 296,807 MW of proposed capacity. These are registered proposals—not installed, awarded or contracted capacity.

Draft rules under public consultation contemplated two auctions on 2 and 4 December 2026, stand-alone systems of at least 30 MW, four-hour duration, 15-year contracts and supply from 1 August 2028. The public hearing was scheduled for 1 September 2026 and had not occurred when this article was published.

Registration is not the same as contracting or operation.
StageMeaning
RegistrationA project seeks to participate
QualificationRequirements are checked
AwardA bid is selected
ContractA formal obligation exists
OperationThe asset is commissioned and available
Utility-scale BESS installation with battery enclosures, substation and segregated access roads
Original editorial representation of a grid-scale BESS site. The arrangement is illustrative; layout, separation and safeguards must come from the applicable design.

What BESS means—and why MW is not MWh

BESS is the complete battery energy storage system: cells, modules, racks, enclosures, BMS, power conversion, transformers, protection, thermal management, supervision and grid integration. It is not synonymous with one battery chemistry.

MW measures power, while MWh measures energy delivered over time. A nominal 30 MW system designed for four hours corresponds to 120 MWh; efficiency, operating limits and degradation affect usable energy.

LFP, NMC and the limits of chemistry labels

LFP generally offers greater thermal stability, while NMC may offer higher energy density. This does not make one inherently safe and the other inherently unsafe.

Cell design, manufacturing, state of charge, propagation controls, ventilation, software, testing and installation all affect system performance. The actual configuration matters more than a slogan.

Diagram of BESS safety layers from battery cell to emergency response
BESS safety depends on layers: chemistry and cell, module and rack, BMS, detection, containment, installation, operations and emergency response.

Thermal runaway, gas release and reignition

Thermal runaway is a self-accelerating process in which internal heat generation exceeds dissipation. Internal defects, electrical abuse, mechanical damage, external heating or manufacturing problems may initiate it.

A cell can release heat and flammable or toxic gases. Insufficient barriers can allow propagation through modules and racks. Gas accumulation can create a deflagration hazard, and reignition can occur after visible flames subside.

UL 9540, UL 9540A, NFPA 855 and IEC do different jobs

UL 9540 is a system safety standard. UL 9540A is a test method used to evaluate thermal-runaway fire propagation at several levels; a test result is not automatically a system certification or installation approval.

NFPA 855 addresses stationary system installation where adopted. IEC 62933-5-2 addresses safety requirements for grid-integrated electrochemical systems, while IEC 62619 addresses industrial lithium cells and batteries. In Brazil, their relevance depends on project, contract, certification and competent-authority requirements.

BMS is essential, but not absolute

A BMS monitors variables, estimates operating states, balances cells and can initiate alarms or disconnection. It is a critical prevention layer.

Sensors, software and components still have limitations and failure modes. BMS must therefore operate alongside electrical protection, thermal design, detection, containment, testing, inspection and procedures.

Worker and operational hazards

Assessment must address normal, abnormal and emergency tasks, including contractors.

Examples only; site-specific assessment remains necessary.
HazardPossible exposureTypical layers
Electrical/arcCommissioning, switching, maintenanceDesign, isolation, LOTO, competence
Thermal/fireCell failure and propagationTesting, detection, separation, containment
Gas/deflagrationRelease in enclosure and post-event entryDetection, engineered ventilation, zones
ChemicalElectrolyte and contaminated wasteCharacterisation, containment, PPE
Residual energyRepair and decommissioningVerification, safe discharge, traceability

How Brazilian occupational rules apply

Brazil's NR-1 requires actual occupational hazards and risks to be managed through the PGR, including compatible emergency scenarios. NR-23 refers fire protection to state legislation and applicable official technical standards.

NR-10 applies to electrical work and installations within its scope. A new text was published on 1 June 2026 but only enters into force one year later; on this article's date, the previous text remained in force.

NR-20, NR-33 and hazardous-duty compensation do not apply automatically merely because an asset is a BESS. Products, inventories, atmospheres, spaces and tasks must be assessed. These are Brazilian legal concepts and should not be exported as universal duties.

Fire response cannot be a generic recipe

There is no universally safe instruction to approach, open or apply a particular agent to every BESS. Strategy depends on chemistry, architecture, test evidence, gas release, propagation, nearby exposures, manufacturer information and the fire authority.

Detection, alarm, isolation, safety zones, system data, drainage, re-entry criteria and responder protection must be planned before commissioning, together with the local fire service.

Safety across the life cycle

Risks change across transport, installation, commissioning, operation, augmentation, module replacement, incidents and decommissioning. Hardware, cell, software, ventilation or layout changes require management of change.

Degradation, alarm history, state of health, spares, training and waste need traceability. Damaged or partly energised modules remain a safety issue at end of life.

Company readiness checklist

Before contracting or operating a BESS, ask:

  • Are use case, MW, MWh, duration and duty cycle defined?
  • Does test evidence match the actual cell-to-system configuration?
  • Were layout, separation, access and nearby exposures assessed?
  • Do BMS, protection, detection and ventilation form independent layers?
  • Do PGR, electrical procedures, LOTO and competencies reflect real tasks?
  • Have responders received system data and participated in drills?
  • Are alarm, isolation, re-entry and investigation criteria defined?
  • Do changes pass through formal review?
  • Is there a plan for damaged modules, waste and decommissioning?

Conclusion: capacity and safety must scale together

The record number of registered projects demonstrates interest, not capacity already contracted. Consultation, qualification, bidding, construction and commissioning still lie ahead.

BESS can be an important part of a more flexible grid. To deliver that value, safety must be an engineering and governance requirement from specification through end of life.

Frequently asked questions

What is a BESS?

A complete battery energy storage system including cells, modules, racks, BMS, power conversion, protection, thermal management and electrical integration.

Has Brazil contracted 296,807 MW of batteries?

No. It is the capacity proposed by 6,091 registered projects, not awarded or operating capacity.

What is thermal runaway?

A self-accelerating process in which internal heat generation exceeds dissipation and may release gas, cause fire and propagate.

Is UL 9540A a certification?

No. It is a test method for thermal-runaway fire propagation.

Does the BMS prevent every fire?

No. It is an important layer that must be combined with engineered protection, detection, inspection and procedures.

How should a BESS fire be extinguished?

There is no universal recipe. The response must derive from chemistry, architecture, tests, manufacturer information, design and pre-planning with the fire service.

Verified sources

References

  1. LRCAP Armazenamento 2026: EPE registra recorde de projetos cadastradosEmpresa de Pesquisa Energética
  2. Primeiros leilões de armazenamento de energia entram em consulta públicaANEEL
  3. Portaria Normativa MME nº 136/2026Ministério de Minas e Energia
  4. Sistemas de Armazenamento de Energia Elétrica colocalizadosANEEL
  5. Energy Storage Safety Strategic PlanU.S. Department of Energy / Sandia National Laboratories
  6. UL 9540A Test MethodUL Solutions
  7. Energy Storage Systems installation codes and requirements — FAQUL Solutions
  8. NR-1 — Gerenciamento de Riscos OcupacionaisMinistério do Trabalho e Emprego
  9. Portaria MTE nº 737/2026 — nova NR-10Ministério do Trabalho e Emprego
  10. NR-23 — Proteção Contra IncêndiosMinistério do Trabalho e Emprego